What is the best way to wrap a light weight over sized pallet?

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pallet

Product Specifications:
Total weight on skid = 1065 lbs
Each shed = about 355 lbs
Pallet dimensions = 49” x 49” x 93.5”
Current Strapping:
½” wide, embossed black polypropylene strapping, 0.030” thick , 16” Dia. x 6” Core
Average breaking strength: 600 lbs
Secured with ½” Wire buckles
-When this model is in production, about 120 pallets wrapped and banded per 8 hour shift.
Problem(s):
-Strapping does not retain tension during transport
-Loose strapping creates hazard of tipping product
Constraints:
-Would prefer to stick with 1/2” strapping and ½” wire buckles
-strapping that retains tension better?
-different strapping / buckles to reduce slipage?

The best choice strap for this project is 1/2″ Poly Woven Cord Strapping.  Based on the drawing, the best way to strap this pallet would be to put 2 straps north/south and 2 straps east/west with 1 strap used as a belly band.  PP strap has on average a 15% stretch when put under load so that would not be a good choice in this application. You can order these products through our web page or call us directly to place an order. Product is in stock and can be shipped UPS the same day if we receive the order before 1:00 PM Eastern time.

Hot Melt Adhesive Tape vs Acrylic Adhesive Tape


Adhesion: 
Hot Melt Tape wins when it comes to adhesion strength. It has significantly higher adhesion as compared to acrylic tape on most surfaces including fiberboard.
Value:
Hot Melt Tape has a very strong holding power and is more flexible, therefore performing better under constant stress.
Price:
Both hot melt tape and acrylic tape are comparable in price, offering both economy and premium options.
Temperature:
Both Hot Melt Tape and Acrylic Tape are functional in hot and cold temperatures. However Acrylic Tape holds up better in extremely low temperatures and is ideal for refrigerated or frozen storage units.
Appearance
Hot melt tape comes in a variety of colors and can yellow with age. Acrylic tape is less likely to oxidize and doesn’t yellow with age even if its under direct sunlight.
Best Use
Hot melt tape is ideal for shipping boxes due to its superior holding box and will ensure that the box stays sealed. For boxes that will be kept in storage for long periods of time, acrylic tape can maintain its seal for more than three years and is more resistant to temperature extremes occurring in non-conditioned storage space.
Application
Both hot melt tape and acrylic tape can be hand or machine applied, but typically the hot melt works better on the machine.

Overall, when it comes to deciding between hot melt tape and acrylic tape for sealing a package, hot melt tape gets the job done in most applications. Acrylic is good for long-term storage in extreme temperatures. Hot melt tape provides a stronger bond, adheres more quickly, and takes less time to apply. Its great for bulk packages and for packages that will have to withstand a lot of pressure.

Can I use a plastic strapping seal that is wider than the poly strapping width?

You should always use a plastic strapping seal that is the same size (width) of the poly strapping.  Using a plastic strapping seal that is wider than the plastic strapping width could result in a 75% joint efficiency decrease.  For instance,  If you used  1/2″ poly strapping with a 5/8″ plastic strapping seal  there would be a 1/16″ gap on each side of the seal.   Less plastic strapping to crimp causes the joint deficiency.  The Poly Strapping in the seal is most likely to slip thus making your package not secure.